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  Use an extruder for fractionation

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Author Topic:   Use an extruder for fractionation
Dominic Marcotte
Member

Posts: 2
From:Ste-Foy Canada
Registered: Aug 2001

posted August 30, 2001 04:38 PM     Click Here to See the Profile for Dominic Marcotte   Click Here to Email Dominic Marcotte     Edit/Delete Message   Reply w/Quote
Has anyone ever used an extruder, single or dual screw, for fractionation. I mean, use this kind of screw to try to extract liquid from a solid.

I'm trying to remove water from alfalfa (like grass), this alfalfa get 80% of water, and I could have the possibility to use and extruder in a laboratory.

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Tom C
Moderator

Posts: 737
From:Brodheadsville, PA USA
Registered: Jun 2001

posted August 30, 2001 04:49 PM     Click Here to See the Profile for Tom C   Click Here to Email Tom C     Edit/Delete Message   Reply w/Quote
Lots of things have been done with extruders, but I have not heard of this before. By what mechanism do you propose to remove the water? By compressing the material? Heating it and boiling it off? In a normal extrduer compressing the material will probably squeeze out some of the water but where would it go? There is no exit. Typically much of the energy inputted into the material comes from viscous dissipation. This mecahnism is not available in this case. A fully intermeshing co-rotating twin screw extruder may be a possibility because of some "capture and crush" mechanisms available.

Tom @ CCS

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2beeps
Moderator

Posts: 111
From:Silver City, NM, USA
Registered: Jun 2001

posted August 30, 2001 08:11 PM     Click Here to See the Profile for 2beeps   Click Here to Email 2beeps     Edit/Delete Message   Reply w/Quote
Dominic,

Most single or twin screw extruders that are vented with a vacuum system can handle 1-2% moisture. But 80%?? Wow!! Perhaps instead of a vacuum system, you set barrel temps in zones 1&2 to 250-300 F TO DISTILL the water through the vent, water being captured and condensed by an ice trap---this still may need a slight vacuum to induce water vapor to exit the vent!

Why not give it a try?? Whether alfalfa, or
any other plant(MJ?? ), it might work!!

Regards, Skip

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griffex
Senior Member

Posts: 38
From:bethesda MD USA
Registered: Sep 2001

posted September 19, 2001 09:00 PM     Click Here to See the Profile for griffex     Edit/Delete Message   Reply w/Quote
Dear Dominic
Remember you don't need to evaporate the water, except maybe at the very end. That takes energy.
Remember also that alfalfa may not like the high temperatures needed to evaporate, or are customary in extruders.
I've seen alfalfa dried on a drum dryer, but don't know water content. What you've got here is hay, and there are centuries of good experience in drying hay. There is probably a lot of experience in drying alfalfa, too. If you have a lot of sunlight, dry it in the open air. Talk with agriculture colleges, as well as local farmers in hay-growing areas. Do your "homework" and find out how it's done today. We in extrusion are grateful for your thinking of us, and if you have reasons why traditional approaches are insufficient, come back to us and maybe we can help.
Allan Griff
Consulting Engineer
algriff@griffex.com

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louis33
Senior Member

Posts: 146
From:Allentown, PA - USA
Registered: Jun 2001

posted October 10, 2001 02:05 PM     Click Here to See the Profile for louis33     Edit/Delete Message   Reply w/Quote
Interesting thought!

Whty couldn't you use the extruder as a compression device to squeeze out the water? Drill a few holes in the barrel, and as the materials compress (no heat) it wrings out the water!

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