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  Plastic processing forums for extrusion information and advice and for other feed screw applications.
  Extrusion, Single Screw
  High moisture content

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Author Topic:   High moisture content
rusticpixi
Member

Posts: 3
From:Barrie, ON, Canada
Registered: Jun 2003

posted June 18, 2003 08:55 PM     Click Here to See the Profile for rusticpixi   Click Here to Email rusticpixi     Edit/Delete Message   Reply w/Quote
New to the extrusion game, I ve come accross occasions when operators are blaming high moisture levels for poor quality extruded material (wood composite) Can someone explain this to a mere duffer?

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extrude
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Posts: 1
From:
Registered: Jun 2003

posted June 20, 2003 02:01 PM     Click Here to See the Profile for extrude   Click Here to Email extrude     Edit/Delete Message   Reply w/Quote
That depends on what type of resin you are extruding. Some resins are hygroscopic which attract moisture and therefore must be dried before you extrude them and there are resins that you can extrude right out of the gaylord.

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Steve H
Moderator

Posts: 196
From:New Zealand
Registered: Jun 2001

posted June 20, 2003 04:08 PM     Click Here to See the Profile for Steve H   Click Here to Email Steve H     Edit/Delete Message   Reply w/Quote
G'day

Welcome to the single screw forum to you both.

Moisture in (or on) the material can cause a number of problems when extruding a product.

Intermitant lines along the lenght of the product, blisters or degredation of the material, are some of the problems it might cause.

I assume that you are using HDPE or PVC with wood, what are you doing to dry the wood content of your feed. Neither HDPE or PVC generally need drying, but if you are storing you material in a cold warehouse and bringing them into a nice warm extruder bay just before they are needed, condensation could be the cause of your problem.

Just some general thoughts, come back and tell us:


    What polymer you are using
    What drying steps
    Is the barrel on your extruder vented

And perhaps someone will come up with some other suggestions

Steve H

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rusticpixi
Member

Posts: 3
From:Barrie, ON, Canada
Registered: Jun 2003

posted June 20, 2003 09:41 PM     Click Here to See the Profile for rusticpixi   Click Here to Email rusticpixi     Edit/Delete Message   Reply w/Quote
Thanks for the interest thus far.....
The compound arrives ready mixed ( a 2 day journey from the compounder) and is stored in plastic lined gaylords. Yes, the barrel is vented and the wood content is not wood, but another organic substance.

Hope that this helps

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Steve H
Moderator

Posts: 196
From:New Zealand
Registered: Jun 2001

posted June 21, 2003 04:30 PM     Click Here to See the Profile for Steve H   Click Here to Email Steve H     Edit/Delete Message   Reply w/Quote
What is the product you're extruding, sheet, profile? A little more info on the polymer would be helpful

Steve H

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rusticpixi
Member

Posts: 3
From:Barrie, ON, Canada
Registered: Jun 2003

posted June 21, 2003 06:45 PM     Click Here to See the Profile for rusticpixi   Click Here to Email rusticpixi     Edit/Delete Message   Reply w/Quote
Steve,

The extrusion is a profile, 4 cells with webs between and a wall top and bottom. I really don't know what the polymer is sorry. I'll try to find out more and get back to you.

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