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  Plastic processing forums for extrusion information and advice and for other feed screw applications.
  Extrusion, Single Screw
  vacuum sizing

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Author Topic:   vacuum sizing
mitch
Senior Member

Posts: 10
From:Ireland
Registered: May 2002

posted February 19, 2004 09:49 AM     Click Here to See the Profile for mitch     Edit/Delete Message   Reply w/Quote
Hello. I am currently free extruding a Polyethylene tube (diameter 0.410", wall thickness 0.045") and having allot of trouble getting it into spec and getting it to a round shape. I have the use of a vacuum tank and would like to try this tube on the tank. is there a formula I can use (or rule of thumb) to determiner the diameter of my sizing rings. the vacuum tank is a killion one.
thank you

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Tom C
Moderator

Posts: 408
From:Brodheadsville, PA USA
Registered: Jun 2001

posted February 19, 2004 01:09 PM     Click Here to See the Profile for Tom C   Click Here to Email Tom C     Edit/Delete Message   Reply w/Quote
The trick with size calibration is to try and match the product size while the polymer is cooling. Polymers shrink as they cool, so the calibration starts larger and transitions to the desired size. You must figure out how fast the transition occurs. That will be related to the cooling rate and the shrinkage characteristics of the resin. This is not an easy problem. The company I represent, Compuplast, makes software to assist in these determinations.

Sample of tube cooling below:

Tom C

[This message has been edited by Tom C (edited February 19, 2004).]

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kuriakee
Member

Posts: 1
From:Corby, Northants, England
Registered: Nov 2004

posted November 28, 2004 05:06 PM     Click Here to See the Profile for kuriakee   Click Here to Email kuriakee     Edit/Delete Message   Reply w/Quote
The rule of thumb for PE would be 0.025" - 0.035" greater in diameter than the nominal OD fo finished product (in this case it would be 0.435" - 0.445"). In this instance I would use 0.435", as the wall will cool quickly.

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