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  Extrusion, Single Screw
  Reprocessing PS laminated with EVOH/EVA

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Author Topic:   Reprocessing PS laminated with EVOH/EVA
dh
Member

Posts: 2
From:New Zealand
Registered: Jul 2004

posted July 14, 2004 01:01 AM     Click Here to See the Profile for dh     Edit/Delete Message   Reply w/Quote
Hi Guys,
We have an issue at our plant where we are trying to re-extrude the by-product generated from granulated PS that has been laminated with a EVOH/EVA film.

What we are finding is we are getting a very poor surface finish to the sheet causing us to reject the product. I think it may have something to do with the possible immisciblity of the EVA component in the laminate.

Some extruder details:
Screw Dia: 120mm
L/D: 30:1
2-stage screw
No grooves in barrel in feed section
Not vented
Water cooled heater jackets
Barrel Temps:
Z1 - 160 (c)
Z2 - 175
Z3 - 190
Z4 - 170
Z5 - 185
Z6 - 200
No Melt pump
Screen Pack: 40 (wires / inch),60,80,40

(This is all I can think of relevance off the top of my head but if there is anything else which may be of relevance I can find it out)

The strange part of this is that sometimes this has worked, even though the settings have not apparently changed from when it doesn't work. The only factor that seems to be different is that it seemed to work at the start of the run and then degrade over time.

If anyone can assist on this it would be very appreciated.

dh

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Steve H
Moderator

Posts: 308
From:New Zealand
Registered: Jun 2001

posted July 14, 2004 04:02 AM     Click Here to See the Profile for Steve H   Click Here to Email Steve H     Edit/Delete Message   Reply w/Quote
G'day DH
Welcome to the single screw forum, give me a call at Evros Extrusion if you want to really discuss this. But basically the EVA should function as a compatibilizer in this blend, the crystalline nature of the EVOH is probably what's causing the problem.

What is happening with the mechanical propeties of your sheet? The simplest way to overcome the cosmetic problem is to Co-Ex, with virgin PS outer layers and the blend as a core. There are some other things that you can try if co-ex isn't an option.

Steve Hodgson

------------------
Steve Hodgson

If at first you don't succeed, skydiving is not for you.

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zabielski
Senior Member

Posts: 323
From:McHenry, IL USA
Registered: Nov 2002

posted July 14, 2004 06:42 AM     Click Here to See the Profile for zabielski   Click Here to Email zabielski     Edit/Delete Message   Reply w/Quote
Contact KURARAY, as you need a compatilizer for the EVOH. The Grade is GF-30. Use rate is ~ 3% by weight of base EVOH.

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dh
Member

Posts: 2
From:New Zealand
Registered: Jul 2004

posted July 15, 2004 07:32 PM     Click Here to See the Profile for dh     Edit/Delete Message   Reply w/Quote
Thanks very much for the replies, they have given me at least a better direction to go in.

A quick question though, do you have a trade name for this GF-30 as I have searched for it extensively but cannot find any reference to it.

Cheers

dh

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