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  how to increase output

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Author Topic:   how to increase output
sambath597
Member

Posts: 1
From:malaysia
Registered: Aug 2005

posted August 12, 2005 05:57 AM     Click Here to See the Profile for sambath597   Click Here to Email sambath597     Edit/Delete Message   Reply w/Quote

Q1.

Dear sir,
I would like to find the ways to increase output :
Current output : 500 kg per/day.
Machine spec:
Die : 80mm
Screw : 45mm
Rpm :45
Take up speed:600
Temp: C1 200 d/c
C2 205 d/c
C3 215 d/c
D1 220 d/c
D2 225 d/c
Out temp: 37d/c
Material usage: HDPE 5301 :74%
M/B WHITE (hd base) :6%
LL 0209SA : 5%
RECYCLE HD : 15%
What is the standard output can we get as above information. The changes need in order to increase output?
Your reply much appreciated .

Thank you

Rgds

Sambath
Euro structures
Sambath597@yahoo.com

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Tom C
Moderator

Posts: 571
From:Brodheadsville, PA USA
Registered: Jun 2001

posted August 12, 2005 08:29 AM     Click Here to See the Profile for Tom C   Click Here to Email Tom C     Edit/Delete Message   Reply w/Quote
Your output seems high when compaired to the results of the extrusion calculator at:
http://www.plasticextrusion.info/

The first thing I notice is the low RPMs for the screw diameter you are using. However it may be difficult to get higher RPMs without surging if your specific output, Kg/Rev, is greater than it should be for your screw diameter.

An extruder of 45MM diameter should be able to run up to 250RPMs or so without problems. Output rates would approach 100 KG/Hr. Proper screw design is required.

------------------
Best Regards,

Tom Cunningham

Extrusion Technical Services

www.ExtrusionTechnicalServices.com

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