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  SPE book for understanding melting process

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Author Topic:   SPE book for understanding melting process
Philco
Senior Member

Posts: 7
From:Canada
Registered: May 2003

posted August 23, 2006 12:06 PM     Click Here to See the Profile for Philco   Click Here to Email Philco     Edit/Delete Message   Reply w/Quote
Hi,

I would like to know if they are a good book from SPE or maybe elsewhere that explain the melting process.

(I'm an injection molder, sorry to post here but it have alot of activity here and it also related to extrusion.)

The main reason is I use a colour that have someking of wax as pigment carrier and this wax make lubrification in the barrel so the melt tend to not flow forward the screw, it tend to turn with the screw instead. And I think I'm loosing shear rate with this so this is why I want to understand well the effect of this and also understand all the melting process as I'm a newbie.

Thanks!

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Tom C
Moderator

Posts: 755
From:Brodheadsville, PA USA
Registered: Jun 2001

posted August 23, 2006 09:40 PM     Click Here to See the Profile for Tom C   Click Here to Email Tom C     Edit/Delete Message   Reply w/Quote
Yes wax in the feed throat is bad. Find a different carrier for you colorants, there is no other way around it.

Lots of books at
http://www.4spe.org/training/products/

The melting process is so complex that guys like myself depend on modeling software, just like you injection guys use MoldFlow.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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Philco
Senior Member

Posts: 7
From:Canada
Registered: May 2003

posted August 24, 2006 11:21 AM     Click Here to See the Profile for Philco   Click Here to Email Philco     Edit/Delete Message   Reply w/Quote
The main reason why I use this colorant is it doesn't make mess everywhere. I have asked my supplier to give me some advice on this but is there any other way to make this work correctly? As our barrel doesn't have cooling channel in the throat zone, I can't raise the temp of the feeding zone to melt the plastic sooner. Maybe if I make the startup with a cooler feeding zone and when the machine is running I raise this up, maybe it could help... I will try this tomorow.

I never use modeling software as I don't need it beacause we are injection-blow molder so our injected parts never have to be complex, it's only preform but I would like to play with this kind of software someday.

Thanx Tomc!

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Tom C
Moderator

Posts: 755
From:Brodheadsville, PA USA
Registered: Jun 2001

posted August 24, 2006 11:58 AM     Click Here to See the Profile for Tom C   Click Here to Email Tom C     Edit/Delete Message   Reply w/Quote
It is very typical for molders to buy color concentrates pre-dispersed in their base resin, or a universal carrier resin like EVA or EMA.

Sometime liquid colorants are used, but they can cause slipping problems also.

Many molders find the best quality parts are produced using resin which has been pre-colored at a compounder.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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