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  Plastic processing forums for extrusion information and advice and for other feed screw applications.
  Extrusion, Single Screw
  extruder gearbox

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Author Topic:   extruder gearbox
uwit
Member

Posts: 1
From:Riyadh, KSA
Registered: Mar 2007

posted March 07, 2007 01:48 AM     Click Here to See the Profile for uwit     Edit/Delete Message   Reply w/Quote
hello,
we're having problem with our single screw extruder,particularly in the gearbox, bec. the extruder will run for few days, but after that, the pinion gear of the gearbox gets wornout,means all the teeth gets damages. We're using Horizontal type gearbox, size 140,ratio 14:1, while the extruder specs is; barrel O.D = 150mm , screw dia.90mm, length 2115mm, 10 heater @ 2kw ea. We're extruding LLDPE.
I will appreciate your recomendations on this...

thank you

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Steve H
Moderator

Posts: 407
From:Christchurch,New Zealand
Registered: Jun 2001

posted March 07, 2007 03:47 AM     Click Here to See the Profile for Steve H     Edit/Delete Message   Reply w/Quote
Hello uwit

Welcome to the single screw forum

Can you post some pictures that show the wear and general layout of the gearbox.

Do you have the makers name of your machine?

------------------
Steve Hodgson

If at first you don't succeed, skydiving is not for you.

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Bob Cunningham
Senior Member

Posts: 124
From:Amesbury, Mass
Registered: Nov 2002

posted March 12, 2007 11:42 AM     Click Here to See the Profile for Bob Cunningham     Edit/Delete Message   Reply w/Quote
If your gearbox is seizing, are you replacing both gears each time? If not, how do you manage to get it running again?

Sounds like some big problems that will require a rebuild.

-Bob C.

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plastics
Senior Member

Posts: 27
From:Bombay,Maharashtra,India
Registered: Apr 2003

posted March 13, 2007 11:00 AM     Click Here to See the Profile for plastics     Edit/Delete Message   Reply w/Quote
Can you update me on your motive power on this extuder and throughput you achieve on LLDPE and max rpm of screw run.Look like you have wor reduction gear box and need to switch to a helical gear box.Also if you let us now the gearbox manufacture it would help.
We can assist in replacement of any component for any extruder,including screws ,barrels,etc.
please get in touch
vijay boolani
BEC
email lastic@vsnl.com or inf@boolani.com
web:www.boolani.com

quote:
Originally posted by uwit:
hello,
we're having problem with our single screw extruder,particularly in the gearbox, bec. the extruder will run for few days, but after that, the pinion gear of the gearbox gets wornout,means all the teeth gets damages. We're using Horizontal type gearbox, size 140,ratio 14:1, while the extruder specs is; barrel O.D = 150mm , screw dia.90mm, length 2115mm, 10 heater @ 2kw ea. We're extruding LLDPE.
I will appreciate your recomendations on this...

thank you


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gpedicino
Member

Posts: 3
From:Guarenas,Miranda,Venezuela
Registered: Jul 2007

posted July 26, 2007 06:34 PM     Click Here to See the Profile for gpedicino     Edit/Delete Message   Reply w/Quote
Check the tolerance, between the screw and barrels, some time big tolerance more than 1-2 mm, cause high vibration to the gearbox and in counsecuence damage it.
Rember that the screw has just one point for attach, the gear box attach. the effect of deflection in big tolerance cause what I explain before
regards
Giacomo

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