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  Extrusion, Single Screw
  Wide Spec Material Behavior

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Author Topic:   Wide Spec Material Behavior
Shailesh
Member

Posts: 2
From:Brantford, Ontario, Canada
Registered: Jun 2007

posted June 11, 2007 08:40 PM     Click Here to See the Profile for Shailesh     Edit/Delete Message   Reply w/Quote
I have 120 mm NRM two stage extruder. Extruder is coupled with a gear pump. The problem is extruder is not stable? Extruder speed jumps from zero to max - suction pressure is not stable? Any suggestion?

Thanks

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Tom C
Moderator

Posts: 856
From:Brodheadsville, PA USA
Registered: Jun 2001

posted June 11, 2007 09:19 PM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
Could be a number of things. Overcontrol of the screw RPMs or a surging extruder. Try disconnecting the gear pump and run some plastic on the floor at something like 40RPM. See if the amps are stable. Measure the output rate. Report back.

Try and give us a full set up process conditions from the test.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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Shailesh
Member

Posts: 2
From:Brantford, Ontario, Canada
Registered: Jun 2007

posted June 12, 2007 07:39 PM     Click Here to See the Profile for Shailesh     Edit/Delete Message   Reply w/Quote
Thanks Tom, I was unable to get this done today. I have scheduled this for Thursday. However following is my set up and our operational procedure.

Material used: wide spec extrusion grade HIPS blended with in house regrind (30% regrind)
Temperature: (All temp are in DEG F) 250, 350, 400, 380, 400, 410
Screw type - 2 Stage, Vented Barrel between Zone 3 and 4

Screen changer to Gear Pump & Die are around 400 to 420

Suction Pressure @ 750 PSI

Discharge pressure varies from time to time depending on the material available: 1000 to 1350 PSI

Set RPM on Gearpump is 48 - Screw speed varies from 75 to 85

We have noticed that if the material is "good" (No technical backup) extruder behaviour is as above and the sheet is well within the acceptable limits.

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Tom C
Moderator

Posts: 856
From:Brodheadsville, PA USA
Registered: Jun 2001

posted June 12, 2007 09:45 PM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
Sometimes regrind is the source of the problem because it does not feed well. Perhaps you should test with and without the regrind.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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