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  Plastic processing forums for extrusion information and advice and for other feed screw applications.
  Extrusion, Single Screw
  Compression Ratio

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Author Topic:   Compression Ratio
bighead
Member

Posts: 4
From:Cali, Valle, Colombia
Registered: May 2007

posted June 20, 2007 05:40 PM     Click Here to See the Profile for bighead     Edit/Delete Message   Reply w/Quote
Is there any reference information related to compression ratios of extrusion screws vs. compounds?

Thanks

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Tom C
Moderator

Posts: 861
From:Brodheadsville, PA USA
Registered: Jun 2001

posted June 20, 2007 10:22 PM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
A natural compression ratio is something like 2:1 (Bulk specific volume:Melt specific volume). Slightly higher compression than that helps to assure proper pressure generation and melting rates.

Generally those compounds which have poor feeding characteristics require high compression ratios. Deep feed section help to feed these types of resins, but at a conventional compression ratio of 2.5 to 3:1 the metering section would be too deep. Poorly feeding materials are nylons, PP, HMWPE, POM. Additionally some reclaim extruders use high compression ratios becasue the scrap is low density and does not feed well.

Compression ratio somewhat becomes a moot point when using barrier screws. Barrier screws can be designed for proper feeding melting and pressure generating characteristics with geometry which is independent of other screw sections. Barrier screw are also much more stable and more versitile than conventional screws.


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Best Regards,

Tom Cunningham
www.ExtrusionTechnicalServices.com

[This message has been edited by Tom C (edited June 20, 2007).]

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bighead
Member

Posts: 4
From:Cali, Valle, Colombia
Registered: May 2007

posted June 21, 2007 09:21 AM     Click Here to See the Profile for bighead     Edit/Delete Message   Reply w/Quote
Thank you very much for the information

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Steve H
Moderator

Posts: 406
From:Christchurch,New Zealand
Registered: Jun 2001

posted June 23, 2007 08:26 PM     Click Here to See the Profile for Steve H     Edit/Delete Message   Reply w/Quote
Hi Bighead

Welcome to the single screw forum.

Here's some links that you may finf useful:

Extrusion Screws For TP Composites

Why screws are designed the way they are

Basic Screw Geometry

Melt Extrusion:The Basic Process

Steve

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Steve Hodgson

If at first you don't succeed, skydiving is not for you.

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bighead
Member

Posts: 4
From:Cali, Valle, Colombia
Registered: May 2007

posted June 29, 2007 09:27 AM     Click Here to See the Profile for bighead     Edit/Delete Message   Reply w/Quote
Thank you
Very helpful information

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