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  Voids in extrudate

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Author Topic:   Voids in extrudate
Even
Member

Posts: 2
From:
Registered: Mar 2004

posted April 20, 2004 06:39 AM     Click Here to See the Profile for Even     Edit/Delete Message   Reply w/Quote
Hello.

I`m a student at the Norwegian University of science and technology. I work on my head project in my last semester. My goal is to make compounds of PP and glass fiber for injection moulding. My problem is that the extrudate from the compounding machine contains a lot of voids (probably air entrapments). Do any of you have some appropriate technique for eliminating this?

Very happy for answer

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zabielski
Senior Member

Posts: 308
From:McHenry, IL USA
Registered: Nov 2002

posted April 20, 2004 07:28 AM     Click Here to See the Profile for zabielski   Click Here to Email zabielski     Edit/Delete Message   Reply w/Quote
Use a coupling agent, and make sure you use constant feed rates.

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Tom C
Moderator

Posts: 318
From:Brodheadsville, PA USA
Registered: Jun 2001

posted April 20, 2004 07:46 AM     Click Here to See the Profile for Tom C   Click Here to Email Tom C     Edit/Delete Message   Reply w/Quote
Even,

The voids are due to insufficient wetting of the fiberglass by the PP. You may need to take several steps to improve the situation. In order of importance:

1) Make sure the fiberglass is designed to be used with PP.
2) Improve mixing in the extruder. This system can tolerate a fair amount of mixing.
3) As mentioned, using a coupling agent will help. Polybond by Crompton is one I know that works.
4) Vacuum venting will densify the product nicely.

Good luck.

Tom Cunningham
Extrusion Technical Services

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