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  Impact problem in Colored Rigid PVC Profiles

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Author Topic:   Impact problem in Colored Rigid PVC Profiles
Serdar
Senior Member

Posts: 6
From:Istanbul, Marmara, Turkey
Registered: Feb 2005

posted July 18, 2007 04:53 AM     Click Here to See the Profile for Serdar     Edit/Delete Message   Reply w/Quote
Hi,

I work for a company that is producing rigid pvc window and door profiles. I generally see the impact tests of the colored profiles are significantly lower than the white ones. Anyone has any idea what should i do ?

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Tom C
Moderator

Posts: 874
From:Brodheadsville, PA USA
Registered: Jun 2001

posted July 18, 2007 08:22 AM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
Typically the pigment load is much higher in colors as opposed to white and black. The higher loading casues an impact reduction.

Possible solutions are;

Higher impact starting formulations or additional impact modifiers
Dyes rather than pigments
Co-extruded cap layers of colored materials
Coated pigments?

Hopefully Skip will respond.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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Serdar
Senior Member

Posts: 6
From:Istanbul, Marmara, Turkey
Registered: Feb 2005

posted July 26, 2007 08:45 AM     Click Here to See the Profile for Serdar     Edit/Delete Message   Reply w/Quote
In color formulations pigment load is max : % 1~1.2. In white is generally %5.

What can you tell me about migration of the dyestuff from the profile to the lamination film (eg: Renolit)

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Tom C
Moderator

Posts: 874
From:Brodheadsville, PA USA
Registered: Jun 2001

posted July 26, 2007 09:55 AM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
In general filler and pigments which have irregular shapes, for adheasion to the polymer, and large particle size cause impact problems becasue they create stress concentration points in the compound. Stress concentration points are low radius voids in the compound. TIO2, which has a angular form, in known to cause problems with impact. Coatings help the TIO2 stick to the polymer which lessens the problem.

Dye migration is about chemical structure and compatibility with the matrix. Ask your colorant supplier.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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