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  controling of the guage varience of a coextruded

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Author Topic:   controling of the guage varience of a coextruded
amara
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Posts: 1
From:
Registered: May 2005

posted May 20, 2005 07:32 AM     Click Here to See the Profile for amara   Click Here to Email amara     Edit/Delete Message   Reply w/Quote
There is a lldpe/ldpe coextruded machine in my company.most of time we are catering the wide variety of customer. most customers ask the film from us with low thickness tolerene (eg film with the thickness tolerence +/- 5).but most of time i falier to supply with this tolerence.
These are my questions
1) what is the standarded method of takeing the thickness varience
2)what is the world accepted tolerence.
I want to make them educated with a proof evidence
awaiting promt reply

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jackie
Senior Member

Posts: 10
From:Newcastle England
Registered: Oct 2003

posted May 20, 2005 10:49 AM     Click Here to See the Profile for jackie     Edit/Delete Message   Reply w/Quote
A lot depends on what gauge of material you are extruding.Standard method of measuring sheet variation is generally with a Beta or thickness gauge that will give you are range of +-1 micron. If you do not have a Beta Gauge then a standard hand held micrometer will do with about 5 readings taken across the sheet and averaged. I work with sheet between 300 micron and 1000 micron and the standard is +- 5% below that it goes to +- 7%
don't Know if it is world accepted tolerance but is fairly standard here in the UK

Hope this helps.
Jackie.

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zabielski
Senior Member

Posts: 373
From:McHenry, IL USA
Registered: Nov 2002

posted May 21, 2005 07:53 AM     Click Here to See the Profile for zabielski   Click Here to Email zabielski     Edit/Delete Message   Reply w/Quote
NOTE: Since you are speaking about FILM, you are speaking about materials < 10 mils in thickness. SHEET however is > 10 mils, and can have much tighter controls in thickness.

Your process needs to be defined further for a rational answer;
* What gauge controls do you now have?
* What is the +/- % precision of your extruder motor controls?
* How now do you determine what tolerances you think your delivering?
* Do you have taper-tension controls on your winders.

These questions go on & on until you tell us what your now doing, and what you now have.

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