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  Sheet Extrusion of Wood Plastics Composites

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Author Topic:   Sheet Extrusion of Wood Plastics Composites
rickyconanan
Senior Member

Posts: 5
From:Canada
Registered: May 2005

posted May 10, 2008 01:33 PM     Click Here to See the Profile for rickyconanan     Edit/Delete Message   Reply w/Quote
Is there any company there that produces extruded sheets using wood-plastics composites?

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2beeps
Moderator

Posts: 123
From:Silver City, NM, USA
Registered: Jun 2001

posted May 10, 2008 09:57 PM     Click Here to See the Profile for 2beeps     Edit/Delete Message   Reply w/Quote
Try contacting twin screw extruder manufacturers like Cincinnati Milacron,American Maplan,Krauss Maffei US,--their sales/marketing people should know if any of their sheet lines are being used for wood composites. All have web sites.

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rickyconanan
Senior Member

Posts: 5
From:Canada
Registered: May 2005

posted May 11, 2008 12:36 AM     Click Here to See the Profile for rickyconanan     Edit/Delete Message   Reply w/Quote
We use Entek twin screw extruder but we have lots of problem on the process.
Main problem is the warpage of the sheets after storing, specially thickness of 3mm and below.
We use 5 mfi polyproylene and rice hulls up to 50%.

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Tom C
Moderator

Posts: 910
From:Brodheadsville, PA USA
Registered: Jun 2001

posted May 13, 2008 08:37 AM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
The sheet warpage sounds like a cooling related issue. It can also be caused by draw at the die or a large rolling bank.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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rickyconanan
Senior Member

Posts: 5
From:Canada
Registered: May 2005

posted May 14, 2008 12:45 AM     Click Here to See the Profile for rickyconanan     Edit/Delete Message   Reply w/Quote
Thanks for your advice, Tom.

Actually we don't have any cooling system after the "S" rolls. All our conveying rollers are same sizes. The pull roll is 60 ft away.

We're in the process of looking on solutions of this problem.

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Tom C
Moderator

Posts: 910
From:Brodheadsville, PA USA
Registered: Jun 2001

posted May 14, 2008 09:12 AM     Click Here to See the Profile for Tom C     Edit/Delete Message   Reply w/Quote
Warping is caused by;

Different amounts of shrinkage due to different rates of cooling.

Residual stresses due to processing.

Sometime different levels moisture content at different points in the sheet.

------------------
Best Regards,

Tom Cunningham

www.ExtrusionTechnicalServices.com

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